China High Temperature Resistant Cheap Plastic Injection Custom Made Color Case Gear Nuts Precision Injection Molded Plastic Part with Hot selling

Solution Description

High Temperature Resistant Cheap Plastic Injection Personalized Created Coloration Circumstance Gear Nuts Precision Injection Molded Plastic Element

Merchandise Information

Merchandise Information:

 

1 Organization Kind: Customized CNC Milling Service (3-axis, 4-axis, 5-axis)
Personalized CNC Turning Companies
EDM
Wire-EDM
two Normal: JIS, ANSI
3 Products Range: Automobile components,wind electrical power technology gear components,wind energy era products accessories, ER fluid, health care apparatus and instruments, standardization of custom made, moto parts, machinery parts, lighting parts, hardware equipment, electric powered motor items, etc
Agricultural equipment, electrical appliances, home furniture hardware
4 Materials: one.Stainless Metal: SS201, SS303, SS304, SS316 and so on.
two.Carbon Metal: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
four.Bronze:C51000, C52100, C54400, and so on.
five.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 and many others.
seven.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, Stomach muscles…and many others
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleansing,
6 Main equipments CNC lathe,  CNC milling,  Stamping device, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…and so on
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, CZPT Hardness Tester, Roughness Tester, Micrometers, top gauge, Calipers… and many others.
8 Accuracy: Accuracy Of Machining:+/-.005mm
Precision Of Grinding:+/-.005mm
Floor Roughness:Ra0.eight
Parallelism:+/-.005mm
Verticality:+/-.005mm
Concentricity:.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing different shades,  Carburizing Nitriding,  Warmth Treatment, and so on…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, Phase, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, and so forth…
12 QC Program: 100% Inspection just before cargo
thirteen Certificate ISO9001: 2015, SGS Manufacturing facility Audit
14 Payment Term: thirty% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Phrases: FOB,  CIF,  L/C
sixteen Direct time: seven~forty five times after confirming
seventeen Sample Guide Time:  three-7 Doing work Days
eighteen Transportation Package deal:  Foam/wooden box, Anti-rust paper, Tiny box and carton, Pallets… and so on.
19 Origin:  China
20 Our Rewards: Reputable Top quality
Competitive Cost
Higher precision, higher top quality,  large accurancy
Constant Enhancement
Defect-Free of charge Products
On-Time Shipping and delivery
Customer Fulfillment
Superb Following-Sales Support

Generation Process

 

 

Firm Profile

 

JieChen Precision Manufacturing Co., Ltd is a professional precision machining areas manufacturer. We focus in precision machining components processing, precision tooling, jig & fixture, automation gear design and production.

Considering that its establishment in 2012, the business has been developing at a substantial speed. Now with massive room workshop and a lot of innovative generation equipments and precision measure equipments.

Buyers distributes to Europe and the United States, Japan, Germany, England and the mainland international effectively-identified enterprises, the organization has been focusing on human assets advancement and coaching, provide the wide growth space for the personnel.

Goods coated the defense, aerospace, electronics, medical, semi-conductor, automation and other industries. With areas assortment, large precision, big, medium batch processing elements, merchandise precision achieved .002 mm, in compliance with ISO, ASME, DIN, JIS good quality programs.

JieChen Precision – Your Correct Choice!

High quality Manage Requirements

 To regularly exceed buyer expectations, qua lity control and assurance is reached through

 Comprehensive prepared processes and policies

 Fully equipped inspection department

 Detailed data of incoming uncooked materia

 Consistent calibration and labeling of inspection instruments

 Analysis of root trigger of non-conformances.

 Staff users becoming strongly inspired to sugqest advancements in methods, materials and suppliers

Certifications

 

Application instructions

Packaging & Shipping and delivery

FAQ

 

Q: Are you trading company or producer ?
A: We are direct manufacturing unit with experienced engineers and workers as nicely as effectively-arranged workshop.

Q: How prolonged is your shipping time?
A: Usually it is 5-10 days if the items are in stock. or it is fifteen-twenty times if the products are not in stock, it is in accordance to quantity.

Q: Do you provide samples ? is it totally free or additional ?
A: Indeed,  the sample charge is dependent on the product geometry, and the charge will be returned to your bulk get.

Q: How prolonged can I get the sample?
A: Depends on your part geometry, generally inside 3-7 days.

Q: How long is your supply time?
A: Sample 3-7days Mass generation get 7-forty five days relies upon on amount and part complexity.

Q: What is your phrases of payment ?
A: Payment=1000USD, 30% T/T in progress ,balance prior to shippment.

Q: What is actually kinds of information you need for a estimate?
A: Kindly make sure you provide the item 2d drawing with PDF or DWG format and 3D drawings  with Action or IGS or X_T format, and other specifications like: area therapy, quantity…etc.

Q: What is your standard PO procurement approach stream?
A: Prototyping —-> FA acceptance —-> Quality Control Strategy —> Producing Method Instruction —> Batch Production —> Inspection —> Delivery

Q: What shall we do if we do not have drawings?
A. Make sure you send out your sample to our manufacturing unit, then we can duplicate or give you far better solutions. Make sure you deliver us photographs or drafts with proportions (Duration, Top, Width), CAD or 3D file will be made for you if put buy.

Q: Will my drawings be safe after sending to you?
A: Of course, we can sign the NDA prior to acquired your drawing and will not launch to the 3rd celebration with out your permission

Q: Is it possible to know how are my merchandise going on with out going to your organization?
A: We will supply a thorough production timetable and deliver weekly stories with digital photos and videos which
demonstrate the machining development

Q: How to take pleasure in the OEM providers?
A: Typically, base on your style drawings or original samples, we give some technical proposals and a quotation
to you, soon after your arrangement, we produce for you.

If you have another issue, pls really feel totally free to get in touch with us 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Magnesium Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Medical Spare Part, Telecommunication Part

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Magnesium Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Medical Spare Part, Telecommunication Part

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service

Designing Injection Molded Parts

Designing injection molded parts involves careful consideration of various parameters, including the wall thickness and draft angle. These factors are essential for a strong, durable part. Improper wall thickness can lead to sinking and warping defects. To avoid these issues, ensure that the walls of your injection-molded parts have a uniform thickness that does not vary too much from the rest of the part.

Designing out sharp corners in injection molded parts

Injection molded parttWhen designing an injection molded part, it’s important to consider the corner radius. Sharp corners will create more stress, and this will lead to weak spots and cracks. Creating a radius around the corner helps distribute stress evenly and allows easier material flow and part ejection. Additionally, sharp corners in a mold can collect contaminants and create defects, including surface delamination.
Sharp corners in injection molded parts are a common source of stress and can cause the part to become damaged during the manufacturing process. In addition to trapping air, sharp corners may also lead to localized high temperatures that degrade the part. To reduce these risks, consider adding radii to all sharp corners.
Another important design factor to consider is wall thickness. Parts that have a smooth transition between sections should be designed with a minimum of five millimeters of wall thickness. Anything thicker will increase production cycle time and may also negatively impact mechanical properties. The use of fillets and chamfers can also help avoid these problems.
Designing out sharp corners in injection molded components can prevent costly problems from occurring during the manufacturing process. While the process is simple and straightforward, it needs to be done correctly to ensure quality. By following best practices, designers can ensure their parts won’t develop any problems or sink, warp, or voids. A poor design can also cause damage to the mold, which can cost thousands of dollars and hundreds of hours to redesign.
When designing injection molded parts, designers should consider the following guidelines. Incorporate internal and external radiuses. The internal radius (also called a fillet radius) is designed into the mold for improved quality and strength during the molding process. This radius is typically located on the inside corners or the bottom of a compartment. It can also be used for connecting walls and ribs. An external radius, on the other hand, is known as a round radius.
A right-angled part with sharp corners has a tendency to be loaded by pushing the vertical wall to the left. This creates a high-level of molded-in stress in the part. The resulting part may be weaker than expected because of the increased stress on the corner.

Importance of uniform wall thickness

Uniform wall thickness is a critical factor when designing injection-molded parts. This ensures that molten polymers can flow efficiently throughout the part. Additionally, it facilitates ideal processing. Varying wall thickness can cause problems during molding, such as air trapping, unbalanced filling, and weld lines. To ensure that your injection-molded parts are uniform, consult a plastic injection molding company that specializes in uniform wall thickness.
Injection-molded parts are more durable when the walls are uniform. A thin wall reduces the volume of material used in the part. However, thin walls can break during ejection. In addition, thin walls increase the possibility of voids. To prevent such problems, use larger machines that can produce parts with uniform wall thickness. This way, parts are easier to handle and ship.
Another important factor is the presence of gussets. These are support structures that stick out from a part’s surface. Gussets are useful for preventing warping, because they provide rigidity to thin unsupported sections. For this reason, gussets are essential when designing an injection-molded part.
Uniform wall thickness is especially critical in parts that have bends or rims. A uniform thickness helps maintain the mechanical strength and appearance of a part. However, this can be tricky as you may need to balance optical properties with mechanical ones. At Providence, we have the experience to help you navigate these challenges and produce quality parts.
Proper wall thickness is important for many reasons. It can affect both cost and production speed. The minimum wall thickness for injection molded parts depends on the part size, structural requirements, and flow behavior of the resin. Typically, injection molded parts have walls that are 2mm to 4mm thick. However, thin wall injection molding produces parts with walls as thin as 0.5mm. If you’re having trouble choosing the right wall thickness, consult an experienced injection molding company that can help you determine the appropriate wall thickness for your part.
Uneven wall thickness causes problems during injection molding. The uneven wall thickness may make the material flow through the part too quickly, or it may cause it to cool too slowly. This can lead to warping, twisting, or cracks. Even worse, uneven wall thickness can cause parts to become permanently damaged when they are ejected from the mold.

Importance of draft angle

Injection molded parttDraft angles are an important part of design for injection molded parts. These angles are necessary because friction occurs on surfaces that come into contact with the mold during the molding process. A part with a simple geometry would only require a single degree of draft, but larger parts would need at least two degrees.
Almost all parts requiring injection molding will require some amount of draft. The better the draft, the less likely the parts will have a poor finish and may bend or break. Furthermore, parts with inadequate draft will take longer to cool, extending cycle times. Moreover, if the parts are too thick or have too little draft, they may become warped.
Having a draft angle in injection molding is very important, especially if the mold has sharp corners. Without it, parts will come out scratched and will shorten the life of the mold. In some cases, parts may even not be able to eject from the mold at all. To prevent this, air needs to be allowed to get between the plastic and metal. This allows air to escape and prevents warping during ejection.
The importance of draft angle is often overlooked in the design process. Adding this angle to the mold can help prevent problems with mold release and reduce production costs. A draft angle will also allow parts to release from the mold more easily and will lead to better cosmetic finishes and fewer rejected parts. Additionally, it will reduce the need for costly elaborate ejection setups.
Draft angle should be added to the design as early as possible. It’s crucial for the success of the injection molding process, so it is best to incorporate it early in the design process. Even 3D printed parts can benefit from this detail. The size of the draft angle is also important, especially for core surfaces.
A draft angle can be large or small. The larger the draft angle, the easier it is to release the mold after the mold is completed. However, if the draft angle is too small, it can lead to scrapes on the edges or large ejector pin marks. Draft angles that are too small can lead to cracks and increase mold expenses.

Cost

Injection molded parttThere are many factors that contribute to the cost of injection-molded parts, including the material used for the mold and the complexity of the design. For example, larger parts will require a larger injection mold, which will cost more to manufacture. Additionally, more complex parts may require a mold with special features. Mold makers can advise you on how to design your part in order to reduce the overall cost of an injection-molded part.
One of the biggest costs related to the production of injection molded parts is the cost of the tooling. Tooling costs can reach $1,000 or more, depending on the design, materials, and finishing options. Tooling costs are less if the part quantity is small and repeatable. Higher part volumes may require a new mold and tooling.
Injection-molded parts’ cost depends on the material used and the price of procuring the material. The type of material also influences how long the part will last. Plastics that contain high percentages of glass fibers are abrasive and can damage an injection mold. Therefore, they are more expensive but may not be necessary for certain applications. Additionally, the material’s thermal properties may also affect the cycle time.
Mold size is another factor that impacts the cost. Larger molds require more CNC machinery and building space than smaller molds. Additionally, the complexity of the part will also impact the cost. Injection molds with sharp corners and complex ribs will cost more than small injection molds without intricate designs.
Injection molding is a complex process that requires a variety of moving parts. During the process, a critical piece of equipment is the injection die. This machine is a large part of the process, and comes in different sizes and shapes. Its purpose is to accept the hot plastic and machine it to extremely precise tolerances.
If your project requires a complex product with a high degree of complexity, injection molding is an excellent choice. It is ideal for initial product development, crowdfunding campaigns, and on-demand production. Mold modifications can also lower the cost of injection molding.
China High Temperature Resistant Cheap Plastic Injection Custom Made Color Case Gear Nuts Precision Injection Molded Plastic Part     with Hot selling		China High Temperature Resistant Cheap Plastic Injection Custom Made Color Case Gear Nuts Precision Injection Molded Plastic Part     with Hot selling
editor by czh 2023-01-13