China Customized Injection Moulded Components Cavity Mold Parts for cosmetic Packaging injection molded part design

Product Description

Personalized Injection Moulded Elements Cavity Mildew Elements For Comestic Packaging

Our products is made of imported material,very good antirust and outstanding sharpening efficiency.At existing,we can manufacture ninety six cavities CZPT components for sizzling/cold runner bottle preform mould.The merchandise are machined by imported CNC, OD grinder,ID grinder to make certain its equivalent altitude and regularity and interchangeability.For special application demands,the surface treatment method of TIN,DLC can be offered to improve the use resistance and lengthen the service life.

 

Item Description

 

Item

Description

Product Title

Injection Moulded Components 

Content

SKD61, S136, SKH51, Stainless metal:304,316. Metal:carbon steel. Aluminum alloy:6061,6063.

Area Treatment

Nitriding, TIN, Anodizing, Sharpening, Powder coating, Passivation, Sandblasting, Nickal plating,Zinc plating, Chrome plating, Warmth treatment,Oxidation

Applocation

Electronic, auto, electric equipment, electrical device, toy, medical therapy,digital cigarette spare steel components,loudspeaker box, home furniture and health and fitness equipment and other industries.

Layout

According to client drawing or sample

Equipments

CNC punching device, CNC milling device, CNC turning equipment,CNC machining center, Computerized lathe, Linear chopping, Grinding equipment and many others.

Packing

Interior-Plastic Bag Outer -Regular Carton Box.

File Format

Solidworks,Pro/Engineer,Vehicle CAD,PDF,JPG,DXF,IGS

Support

Warm and quick response support supplied by the specialist Export Revenue Staff with several years’ experience in handling exports to the US, Europe, Japan and other nations and locations.

 

Business Profile

HangZhou Xihu (West Lake) Dis.g Mould Parts Co., Ltd is set up in 2008, is a professional manufacturer of precision CZPT elements. Our factory, situated in the CZPT town–Chang’an. It is a skilled organization in analysis, advancement and producing of precision CZPT factors,we have over 10 years experience in this field,our advanced precision products and scientific good quality handle makes certain clients gratification.

 

 

Machinery & Equipments

 

  • CNC machining center CNC milling device ,CNC lathe equipment
  • Sodick EDM,Sodick Wire-reducing
  • OD Grinding,ID Grinding,Area grinding equipment

Our Services

one. Customer’s ask for is our function and concentrate on.
two. Swift samples shipping provider and make according to your BOM.
3. Expert generation staff, strictly high quality handle division, skilled sales department.
four. A single-quit resolution for our extended time period buyers .
5. Tailored dimensions and OEM/ODM service appropriate.
6. 100% inspect just before deliver , quality warranty and lengthy time period right after-support .
7. Aggressive value ,Excellent support , Swift delivery , Protection payment , Versatile trade conditions.

Why pick us

  • We as a producer are specialized in all sorts of precsion core pins cavity pins insert pins
  • Good expertise of 8 a long time to make precision mold parts.
  • Have sophisticated production equipments and experienced operators.
  • Good expertise of OEM and ODM for our customers.
  • Provide best value, good good quality and fast supply.

 

Primary items
1.Core pin,cavity pin,insert pin and so on
2.HSS punch ,Precision punch ,Special-shaped punch
3.Ejector pins,ejector sleeve,two-stage ejector pins and so forth
4.Xihu (West Lake) Dis. pillars ,Xihu (West Lake) Dis. bushings ,Xihu (West Lake) Dis. post established
five.Slide Main Units,Latch locks,locating Collection

 

Top quality Control

XIHU (WEST LAKE) DIS.G has rigid top quality control technique from the uncooked materials incoming to finished products outgoing. Our CZPT parts are certain substantial precision,higher polished and extended support existence.

Underneath are our principal top quality inspection objects in the whole production method:
Content incoming: a hundred% inspection

Rough Concluded:one hundred% inspetion
Warmth treatment method: random inspection
Experience grinding: one hundred% inspection
Center-much less cylindrical grinding: one hundred% inspection
OD/ID grinding: 100% inspection

EDM:100% inspection

Wire-Slicing:a hundred% inspection
Packing: the ultimate 100% inspection prior to the official shipment

 

 

Packaging & Delivery

Package 
Coated with anticorrosive oil, packed in carton box

Shipping and delivery

Shipping and delivery time is usually 7-15 working days for type of ejector pin, distinct time is according to amount.
Transport

We ship making use of categorical this sort of as DHL, UPS, FEDEX and many others. or according to customer’s necessity . It requires about 3-5 days to arrive your entrance doorway, and evidence of shippments are provided with a transport or tracking number. And we ship by occean shippment for bigger amount items, it will be economic for customers.

FAQ

Q:Are you buying and selling business or company?
A:We are factory.

 

Q:How long is your supply time?
A: Normally it is ten-20 times if the merchandise are not in inventory, it is according to quantity.

 

Q:What is your quotation aspects?
A:Solution common: product + dimension, or client Drawing.

 

Q:How can you ensure the top quality?
A:We have QC department to control the top quality from the begining of manufacturing till goods finish.

 

Q:If you make very poor top quality merchandise,will you refund our fund?
A:As a subject of reality, we wont just take a opportunity to do very poor top quality products. Meanwhile, we manufacture goods good quality merchandise right up until your fulfillment.

 

Q. Do you check all your items prior to shipping and delivery?
A: Yes, we have 100% QC take a look at and QC report for mildew areas prior to shipping.

 

Q. Can you generate according to the samples or drawings?
A: Sure, we can make components by your samples or technological drawings

 

After-sales Service: From Payment to Delivery, We Guarantee Your Tradin
Warranty: 1 Year
Type: Plastic Mould Parts
Material: Stavax
Application: Electronic, Hardware, Furniture, Car, Plastic Mould
Certification: ISO9001

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Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

###

Item
Description
Product Name
Injection Moulded Components 
Material
SKD61, S136, SKH51, Stainless steel:304,316. Steel:carbon steel. Aluminum alloy:6061,6063.
Surface Treatment
Nitriding, TIN, Anodizing, Polishing, Powder coating, Passivation, Sandblasting, Nickal plating,Zinc plating, Chrome plating, Heat treatment,Oxidation
Applocation
Electronic, auto, electric appliance, electrical machine, toy, medical treatment,electronic cigarette spare metal parts,loudspeaker box, furniture and fitness equipment and other industries.
Design
According to customer drawing or sample
Equipments
CNC punching machine, CNC milling machine, CNC turning machine,CNC machining center, Automatic lathe, Linear cutting, Grinding machine etc.
Packing
Inner-Plastic Bag; Outer -Standard Carton Box.
File Format
Solidworks,Pro/Engineer,Auto CAD,PDF,JPG,DXF,IGS
Service
Warm and quick response service provided by the professional Export Sales Team with many years’ experience in handling exports to the US, Europe, Japan and other countries and regions.
After-sales Service: From Payment to Delivery, We Guarantee Your Tradin
Warranty: 1 Year
Type: Plastic Mould Parts
Material: Stavax
Application: Electronic, Hardware, Furniture, Car, Plastic Mould
Certification: ISO9001

###

Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item
Description
Product Name
Injection Moulded Components 
Material
SKD61, S136, SKH51, Stainless steel:304,316. Steel:carbon steel. Aluminum alloy:6061,6063.
Surface Treatment
Nitriding, TIN, Anodizing, Polishing, Powder coating, Passivation, Sandblasting, Nickal plating,Zinc plating, Chrome plating, Heat treatment,Oxidation
Applocation
Electronic, auto, electric appliance, electrical machine, toy, medical treatment,electronic cigarette spare metal parts,loudspeaker box, furniture and fitness equipment and other industries.
Design
According to customer drawing or sample
Equipments
CNC punching machine, CNC milling machine, CNC turning machine,CNC machining center, Automatic lathe, Linear cutting, Grinding machine etc.
Packing
Inner-Plastic Bag; Outer -Standard Carton Box.
File Format
Solidworks,Pro/Engineer,Auto CAD,PDF,JPG,DXF,IGS
Service
Warm and quick response service provided by the professional Export Sales Team with many years’ experience in handling exports to the US, Europe, Japan and other countries and regions.

Advantages of Injection Moulding

Whether you’re considering an injection molded part for your next project or need to replace an existing one, there are a few factors you should consider. These include design, surface finishes, tooling costs, and material compatibility. Understanding these factors can help you make the right decision. Read on to learn more about the advantages of injection molding and how to get started.

Design factors

Injection molded parttOne of the most critical design factors for injection molded parts is the wall thickness. The wall thickness affects many key characteristics of the part, from its surface finish to its structural integrity. Proper consideration of this factor can prevent costly delays due to mold issues or mold modifications. To avoid this problem, product designers must carefully consider the functional requirements of the part to determine the minimum and nominal wall thickness. In addition, they must also consider acceptable stress levels, since parts with excessively thin walls may require excessive plastic pressure and may create air traps.
Another factor to consider when designing a part is its ejection and release capabilities. If the part is released from the mold, the tools should be able to slide the plastic out. Injection molds usually have two sides, one of which is ejectable, and another that remains in the mold. In some cases, special features are required to prevent part release, such as a ramp or a gusset. These design features can increase the design flexibility, but they can also increase the cost of the mold.
When designing injection molded parts, the engineering team first determines the key design elements. These elements will make sure the injection process goes as smoothly as possible. This includes factors like wall thickness, rib design, boss design, corner transition, and weld line, among others. The engineering team will then perform a design for manufacturability analysis and, if all is well, can start building and testing the mold.

Material compatibility

Several factors can affect material compatibility of injection molded parts. When molding plastic parts, it is important to choose a material that is compatible with the part’s intended purpose. Many injection molding processes require that the two main plastic materials used are compatible with each other. This is the case in overmolding and two-shot injection molding.
The material you use to make an injection molded part will significantly impact the tolerance of the finished product. This is why material selection is as important as the design of the part. Many types of plastic resins can be used for injection molding. In addition, many of these resins can be modified or strengthened by adding additives, fillers, and stabilizers. This flexibility allows product teams to tailor the material to achieve desired performance characteristics.
One of the most common thermoplastics is polypropylene. It is extremely durable and has good impact strength and moisture resistance. This material is also recyclable and does not react with food.

Tooling costs

One of the largest costs for manufacturing injection molded parts is tooling. For an OEM, tooling costs can range from $15K per part for a simple part to $500K for a mold with complex geometry. Tooling costs vary based on the type of steel used and the production volume of the part.
To get a reasonable estimate, companies should have a final design, preliminary design, and sample part to hand when requesting quotes. The dimensions and complexity of the cavity in a mold are crucial in determining the tooling cost, as are the part tolerances. Part tolerances are based on the area covered by the part and its functions within the mold.
The type of mold you need can also impact your tooling costs. Injection molding machines can accommodate many different kinds of molds. Some molds are made from a single mold, while others require multiple molds. Some molds can be complicated, making them unmanufacturable, which in turn drives up the cost of tooling.
The costs for tooling for injection molding are not well known, but they do add up quickly. Many product development teams tend to consider the cost of the injection molding process in terms of direct materials, machine time, and labor, but that cost model often fails to take into account additional components.

Surface finishes

Injection molded parttSurface finishes on injection molded parts are often used to mask defects, hide wear and tear, or enhance a product’s appearance. These finishes can also be useful when the product will come in contact with people’s hands. The surface texture you choose will depend on your desired functionality as well as the way you want to use the product. Generally, rougher textures provide better grip while masking minor molding imperfections. However, they can also make a product more difficult to release from the mold. This means that you may have to increase the draft angle of the mold. In order to get the best surface finish, the toolmaker and product designer must collaborate closely early in the design process.
There are several different surface finishes that can be used for injection molded parts. One type is known as the B-grade finish, and is compatible with a wide variety of injection molding plastics. Another type of finish is called a stone polishing process, and is ideal for parts that have no aesthetic value.

Overhangs

The injection moulding industry refers to overhangs on injection molded parts as “undercuts,” and these can lead to design instability. To minimize undercuts, the design must be parallel to the part’s surface. If an undercut is present, a zigzag parting line can be used.
The overhang is typically a few millimeters shorter than the surface of the mold. It is generally made from a lower-cost plastic material than the part’s surface area. The material used for the overhang should have sufficient strength to fulfill its function. An overhang will also help to prevent the piece from deforming or cracking.
Injection molding can create overhangs around the perimeter of a part. Overhangs are not always necessary; they can be added to parts as desired. Adding an overhang, however, will add substantial tooling costs. As a result, it is better to minimize the overall thickness of a design. However, in some cases an overhang can be useful to make the part look more attractive.
For parts with complex geometries, there are a few options for overhangs. Some manufacturers use side-action molds to form more complex shapes.

CNC machining

CNC machining of injection molded parts is a process that helps manufacturers achieve precise surfaces and shapes for their products. This process typically begins with the milling of the tooling, which is typically made of aluminum or steel. This tooling is then placed in a CNC mill. This machine carves the negative of the final plastic part, making it possible to achieve specific surface finishes. The process can be adapted to create a part with a complex structure or special features.
CNC machining allows the manufacturer to produce high-performance parts. This is possible because MIM parts do not experience induced stresses or internal pressure during the manufacturing process. Furthermore, the parts produced by MIM are more durable than CNC parts. Despite their advantages, CNC machining has its limitations, especially when it comes to design freedom and intricacy. This factor is largely dependent on the software used by the manufacturer or designer.
One drawback of CNC machining is its higher cost. Compared to injection molding, CNC machining is more expensive per part. The reason is that the initial mold cost is relatively high and is spread over a large number of parts. Once the injection molding process has been completed, the cost of the parts produced by this process becomes more competitive with those produced by machined parts. However, the cost gap increases with the volume of parts produced. This cost crossover generally occurs in quantities of at least 100 parts and can reach a maximum of 5000 parts.

Production volume

Injection molded parttThe production volume of injection molded parts varies depending on the material being used. Large volumes of parts are expensive to produce, while small quantities can be produced for low cost. Injection molding requires a precise mold, which is CNC-machined from tool steel or aluminum. The mold has a negative of the part that is injected, a runner system, and internal water cooling channels to aid in cooling the part. Recent advances in 3D printing materials have made it possible to produce molds for low-volume injection molding. Previously, this was not financially viable due to the high cost of traditional mold making.
A mold is used to produce plastic parts. The molding process is very fast, with each cycle taking anywhere from 30 seconds to 90 seconds. After a part is molded, it is removed from the mold and placed on a holding container or conveyor belt. Injection molded parts are generally ready for use right away and require minimal post-processing. Injection molded parts have a similar design to a photograph, since the geometry is directly transferred to the part’s surface texture.
When selecting a plastic mold, it is important to determine the volume that the part will be produced at. If the volume is low, softer plastics may be used. However, as the part is molded over, its performance characteristics may degrade. In low-volume production, it is important to consider the overall complexity of the part. This includes the part’s draft, wall thickness, and surface finish.
China Customized Injection Moulded Components Cavity Mold Parts for cosmetic Packaging     injection molded part designChina Customized Injection Moulded Components Cavity Mold Parts for cosmetic Packaging     injection molded part design
editor by czh 2022-12-17