China Custom Plastic Parts Injection Molded Plastic Parts for Electronic Products complex injection molded parts

Item Description


Merchandise Name :Custom Plastic Components Injection Molded Plastic Elements for Digital Products

Plastic Injection Elements

HangZhou Adhere Industry is a organization has fifteen years’ encounter on plastic injection and has a professional engineer crew helping buyers with any issue. We are 1 of leading ISO 9 photographs Brand name STK or Customized  Delivery Time  In about thirty times for new production  Packing  Regular export packing or customized  MOQ 500 pcs FOB port HangZhou, China Cargo Air or Sea

Plastic Components Applies

Materials Name Features Applications
PP Light-weight, Heat Resistance, Substantial Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Difficult and Stiff, Lower Value Auto (Bumpers, Handles, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Powerful, Rigid, Outstanding Tiredness Resistance, Exceptional Creep Resistance, Chemical Resistance, Moisture Resistance, In a natural way Opaque White, Lower/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Factors, Rollers, Rotors, Slide Xihu (West Lake) Dis.s, Valves
Personal computer Extremely Tough, Temperature Resistance, Dimensional Steadiness, Transparent, Higher Price Car (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light-weight Covers, Reflectors, Security Helmets and Shields
PS Difficult, Really Higher Chemical Resistance, Very clear, Quite Substantial Expense Valves
Abs Sturdy, Versatile, Lower Mildew Shrinkage (Limited Tolerance), Chemical Resistance, Relevant for Electroplating, By natural means Opaque, Low/Medium Expense Automobile (Consoles, Panels, Trim, Vents), Bins, Gauges, Housings, Inhalers, Toys
PA6 Higher Toughness, Tiredness Resistance, Chemical Resistance, Low Creep, Lower Friction, Nearly Opaque/White, Medium/Substantial Expense Bearings, Bushings, Gears, Rollers, Wheels
PA6/six High Strength, Exhaustion Resistance, Chemical Resistance, Lower Creep, Minimal Friction, Nearly Opaque/White, Medium/Higher Price Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Price Car (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Difficult, Adaptable, Flame Resistance, Transparent or Opaque, Low Value Electrical Insulation, House wares, Health care Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Superb Chemical Resistance, All-natural Waxy Physical appearance, Low Expense Chair Seats, Housings, Addresses, Containers
PMMA Rigid, Brittle, Scratch Resistance, Clear, Optical Clarity, Lower/Medium Expense Screen Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Symptoms, Cabinets, Trays

Business Info

Our main manufacturing location is equiped with forty molding machines of various measurement, ranging from 80 tons to 1400 tons clamping strain.

This provides us with teh ability to mould shot weights from .1 gram to more than ten thousand grams with adaptable manufacturing runs. 

Plastic Injection Solution:

*  Precision Injection Molding: From design and style consultancy & prototype tooling to higher-volume  world-class manufacturing
*  Parts are commonly utilized: Industrial, Automotive, Electronics & Medical

Specialized Skills – Development, Layout Skills
*  Design Consultation & Guidance
*  Pro/E, CAD/CAM/CAE such as Strong Works(TM) and mildew movement examination
*  Material Assortment Help
*  Quick switch-about prototype assist
*  Secondary Operations like machining, welding & assembly

Molding – Large Precision, High Issue
*  Plastic Decorating: In-Mildew Decorating (in-mould labeling), pad printing & hot stamping
*  40 Molding devices from 80TONS to 1400TONS
*  High precision molding from health-related to fiber optics components

Secondary Functions – Price Included Services
*  Pad Printing
*  Sonic Welding
*  Assembly & Packaging

Plastic Injection Products Record

Tools QTY Origin
Injection Machine forty SETS ZheJiang / China
CNC Equipment Middle five SETS ZheJiang / China
EDM six SETS China
EDM Mirror 1 SETS Japan
Wire Reducing 5 SETS ZheJiang
Grinding Device three SETS China
Milling Equipment ten SETS China
Drilling Machine 15 SETS China

Quality Manage Amenities

Packing & Shipping and delivery

Customer Feedback

FAQ:
 

Q: Are you trading business or company ?

A: We are manufacturing unit. We are knowledgeable manufcturer, have our own manufacturing unit and warehouse.

 

Q: What do we need to have if you want a estimate?

A: Remember to kindly deliver us your 2nd & 3D drawing of your item. The require the depth specs as follows :
    1. Material 
    2. Area treatment 
    3. Approximated manufacturing volume

Q:How doe the payment approach function ?

A:  Our preferntial payment term is T/T 
      CZPT Tooling :  50% down payment,  50% stability towards the sample approval. 
       Mass Creation: 50% down payment , 50% towards the B/L copy .   

Q: How do I know about the manufacturing ?

A: We will double affirm your demands and deliver you the samples ahead of the mass creation . 
    Throughout the mass generation , we will hold you knowledgeable of any development.Aside from, we will do 100% quality inspection  before cargo

Q:How do we know about  the deliery status ?

A: We will quickly inform you the monitoring number  after we get it from delivery agent. Aside from, we will update the newest shipping and delivery info. 

US $0.2-2
/ Piece
|
200 Pieces

(Min. Order)

###

Material: ABS
Part Name: Custom Plastic Parts Injection Molded Plastic Part
Certificate: FDA, RoHS, ISO 9001:2015
Mould Leadtime: 3-6 Weeks
Port of Loading: Xiamen Port
Applications: Electronics, Audio Parts, Acoustic Parts

###

Customization:

###

Product Name  ABS/PP/PS/POM/PE/PC/Nylon Plastic Injection Molding Plastic Medical Box Plastic Electronic Box
Material PA, PA6, PA+FG, ABS, FR ABS, POM, PC, PS, PP,  PVC, TPR, TPU, TPE, HDPE, PMMA etc.
Mold Cavity Single or Multi-cavity
Mold Base LKM or Equivalent Standard mold base
Core Steel NAK80 Prehardened steel,718, 718H, P20, S136 etc.
Injection Machine Size 40 sets range from 80Tons to 1400Tons
Tolerance +/-0.1mm
Max Mold Size 1500mm X 1300mm
Product Unit Weight From 0.1gram to 10,000grams
Tooling Lead-time 3-7 weeks
Production Lead-time 2-4 weeks
Surface Treatment Chrome Plating, Silk-Printing, Laser Etching, Texture, Color Painting, etc
Mold Life 500000 shots -1000000 shots
Brand STK or Customized 
Delivery Time  In about 30 days for new production 
Packing  Standard export packing or customized 
MOQ 500 pcs
FOB port Xiamen, China
Shipment Air or Sea

###

Material Name Features Applications
PP Lightweight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Tough and Stiff, Low Cost Automobile (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Excellent Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, Naturally Opaque White, Low/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Guides, Valves
PC Very Tough, Temperature Resistance, Dimensional Stability, Transparent, High Cost Automobile (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light Covers, Reflectors, Safety Helmets and Shields
PS Tough, Very High Chemical Resistance, Clear, Very High Cost Valves
ABS Strong, Flexible, Low Mold Shrinkage (Tight Tolerance), Chemical Resistance, Applicable for Electroplating, Naturally Opaque, Low/Medium Cost Automobile (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Cost Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Tough, Flexible, Flame Resistance, Transparent or Opaque, Low Cost Electrical Insulation, Household wares, Medical Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Excellent Chemical Resistance, Natural Waxy Appearance, Low Cost Chair Seats, Housings, Covers, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Low/Medium Cost Display Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Signs, Shelves, Trays

###

Equipment QTY Origin
Injection Machine 40 SETS Taiwan / China
CNC Machine Center 5 SETS Taiwan / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Cutting 5 SETS Taiwan
Grinding Machine 3 SETS China
Milling Machine 10 SETS China
Drilling Machine 15 SETS China
US $0.2-2
/ Piece
|
200 Pieces

(Min. Order)

###

Material: ABS
Part Name: Custom Plastic Parts Injection Molded Plastic Part
Certificate: FDA, RoHS, ISO 9001:2015
Mould Leadtime: 3-6 Weeks
Port of Loading: Xiamen Port
Applications: Electronics, Audio Parts, Acoustic Parts

###

Customization:

###

Product Name  ABS/PP/PS/POM/PE/PC/Nylon Plastic Injection Molding Plastic Medical Box Plastic Electronic Box
Material PA, PA6, PA+FG, ABS, FR ABS, POM, PC, PS, PP,  PVC, TPR, TPU, TPE, HDPE, PMMA etc.
Mold Cavity Single or Multi-cavity
Mold Base LKM or Equivalent Standard mold base
Core Steel NAK80 Prehardened steel,718, 718H, P20, S136 etc.
Injection Machine Size 40 sets range from 80Tons to 1400Tons
Tolerance +/-0.1mm
Max Mold Size 1500mm X 1300mm
Product Unit Weight From 0.1gram to 10,000grams
Tooling Lead-time 3-7 weeks
Production Lead-time 2-4 weeks
Surface Treatment Chrome Plating, Silk-Printing, Laser Etching, Texture, Color Painting, etc
Mold Life 500000 shots -1000000 shots
Brand STK or Customized 
Delivery Time  In about 30 days for new production 
Packing  Standard export packing or customized 
MOQ 500 pcs
FOB port Xiamen, China
Shipment Air or Sea

###

Material Name Features Applications
PP Lightweight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Tough and Stiff, Low Cost Automobile (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Excellent Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, Naturally Opaque White, Low/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Guides, Valves
PC Very Tough, Temperature Resistance, Dimensional Stability, Transparent, High Cost Automobile (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light Covers, Reflectors, Safety Helmets and Shields
PS Tough, Very High Chemical Resistance, Clear, Very High Cost Valves
ABS Strong, Flexible, Low Mold Shrinkage (Tight Tolerance), Chemical Resistance, Applicable for Electroplating, Naturally Opaque, Low/Medium Cost Automobile (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Cost Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Tough, Flexible, Flame Resistance, Transparent or Opaque, Low Cost Electrical Insulation, Household wares, Medical Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Excellent Chemical Resistance, Natural Waxy Appearance, Low Cost Chair Seats, Housings, Covers, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Low/Medium Cost Display Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Signs, Shelves, Trays

###

Equipment QTY Origin
Injection Machine 40 SETS Taiwan / China
CNC Machine Center 5 SETS Taiwan / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Cutting 5 SETS Taiwan
Grinding Machine 3 SETS China
Milling Machine 10 SETS China
Drilling Machine 15 SETS China

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Custom Plastic Parts Injection Molded Plastic Parts for Electronic Products     complex injection molded partsChina Custom Plastic Parts Injection Molded Plastic Parts for Electronic Products     complex injection molded parts
editor by czh 2023-01-26